Reel to Reel Electroplated Foils

When high-demand industries around the world need high-performance electroplated foil materials, they turn to one company for reliability, accuracy, and quality. As design constraints push concepts to the limit, count on Orbel to process foils that hold the tightest tolerances, even at the thinnest of gauges.

Electroplated metal foils are one of Orbel’s noted specialties. Our state-of-the-art foil processing capabilities ensure quality workmanship, on-time deliveries, and competitive prices, and our vast experience stands as proof of our dedication to customer satisfaction. In-line slitting and durable custom packaging are two more ways we separate ourselves from our competition.

Orbel provides a variety of industries with reel to reel electroplated metal foils including aircraft/aerospace, military, nuclear, and electronics.

  • Base material metal foils include, steel, copper, brass, nickel, phosphor bronze, beryllium copper, nickel-silver and stainless-steel alloys
  • Metal thicknesses range from .0007” (.0178mm) to .010” (.254mm)
  • Typical width range: .200” (5.08mm) to 26.00” (660mm)
  • Maximum roll size: 500 lbs. (226kg)
  • Plating: tin Grade A and ROHS lead-free, solder 60/40 and 90/10, copper, and nickel


  • Conductive tapes
  • Shielding applications
  • Corrosion resistance applications
  • Circuitry
  • Thermal shields
  • EMI/RFI shielding
  • Medical
  • Renewable energy
  • Printed electronics


  • Corrosion-resistant
  • Solderability
  • Consistent plating thickness
  • Custom slit widths


One of Orbel’s primary differentiating factors in the manufacturing of reel to reel electroplated metal foils is our ability to produce extremely thin foils in very wide widths. Orbel is also able to deposit metal on a variety of substrates. Orbel can supply your base materials, or we will gladly toll electroplate material that you supply.

  • Base Materials Processed: Copper (both rolled annealed [RA] and electrodeposited [ED] copper foils), Brass, Beryllium Copper, Phosphor Bronze, Stainless Steel, Steel
  • Deposits Offered: Tin (to 26″), Nickel (to 8″), Tin/Lead Solder (to 8″)
PlatingMaterial ThicknessMaterial Width
Copper0.00140 – 0.010″8″
Nickel0.00070 – 0.010″26″
Tin0.00070 – 0.010″26″
Solder: 90/10 & 60/400.00140 – 0.010″8″


Base Foil

  • Electrodeposited Copper Foil: 0.5-7 oz.
  • Metal Thickness: 0.0007″-0.0010″

Base Foil

  • Rolled Annealed Copper Foil: 0.5-7 oz.
  • Metal Thickness: 0.0007″-0.0010″
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